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408- 9072
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3. ASSEMBLY PROCEDURE
3.1. Plug for Flat Cable
1. Select appropriate plug and tooling. Refer to
Figure 2.
NOTE Refer to Instruction Sheet 408--9114 for tool
crimp height adjustment procedure for flat--cable
plugs.
2. Strip 10.41+0.25 [.410+.010] of the outer jacket
from the cable exposing the insulated conductors.
3. Fold the cable foil and drain wires back as
shown in Figure 2.
4. Refer to the instructional material packaged with
the die assembly and hand tool or power unit and
die holder assembly, and terminate the cable
conductors of the plug.
5. Refer to Paragraph 3.3., and inspect the
terminated plug for proper crimp height.
For specific inspection requirements, refer to
Application Specification 114--2086.
3.2. Plug for Round Cable
1. Select the appropriate plug housing, top and
bottom shielding shells, ferrule, and tooling from
Figure 3. If applicable, slide the optional plug boot
(small end first) a few inches back from the end of
the cable.
NOTE Refer to Instruction Sheet 408--9115 for tool
crimp height adjustment procedure for
round--cable plugs.
2. Refer to Figure 3 for ferrule orientation, and
slide it a few inches back from the end of the
cable.
3. Strip the required length of the outer jacket from
the cable exposing the colored insulated
conductors. Refer to Application Specification
114--2090 for stripping dimensions.
4. Fold the cable foil and drain wires back as
shown in Figure 3.
5. Refer to Instruction Sheet 408--9114, and
terminate the conductors and plug housing.
Flat- Cable SDL Plug
Drain Wire
Foil
PLUG
FLAT CABLE
TOOLING
PART NUMBER S
X--1761184--1
X--1761184--2
X--1761184--3
X--1761184--6
Y--1761187--1
Y--1761187--3
Y--1761187--6
POSITION
4
6
8
16
4
8
16
CONDUCTORS
4
6
8
16
4
8
16
WIRE SIZE
(AWG)
24
26 or 28
DIE ASSEMBLY
58261--1
58261--2
58261--3
58261--6
58261--1
58261--3
58261--6
POWER UNIT OR HAND TOOL
Pneumatic Power Unit 312522--1
(With Die Holder 58201--1)
or
Hand Tool 58194--1
S The X denotes keying number 1, 3, 4, or 5. The Y denotes keying number 1 or 5.
Call PRODUCT INFORMATION at the number at the bottom of page 1 for available keying.
Figure 2
2 of 4
Rev C
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